How do you change a clutch cable on a Sportster?

How do you change a clutch cable on a Sportster?

  1. Step 1 – Remove the clutch inspection cover. To keep transmission fluid from falling out of the clutch cover opening, level your bike.
  2. Step 2 – Remove the clutch cable from the clutch lever.
  3. Step 3 – Remove the clutch cable from the coupling mechanism.
  4. Step 4 – Install and adjust the new cable.

How much does Harley charge to replace clutch?

Air filter replacement cost on Harley-Davidson is estimated at $100 to $200, whereas the ‘Brake Pad’ needs $250 for the replacement. Clutch replacement cost is $200 to $450 on average.

How long does a Harley clutch cable last?

Tour riding a stock bike your clutch should last over 100,000 miles. Doing burn-outs with a 110″ engine will shorten that life quite a bit. Keep it adjusted and keep good, clean fluid in your primary. Your cable probably won’t last as long but if you keep it lubricated as well you’ll extend it’s life quite a bit.

How do I know if my clutch cable has gone?

Symptoms of a Bad or Failing Clutch Cable

  1. Transmission slips out of gear. A bad clutch cable can sometimes cause a transmission to slip and pop out of gear.
  2. Hard clutch pedal. Another symptom of a problem with the clutch cable is a hard clutch pedal.
  3. Clutch pedal sinks to the floor.

How does a Sportster clutch work?

Sportsters and Big Twins have what’s known as a “wet” clutch, which is just what it sounds like — the “wet” part is transmission fluid in a Big Twin or engine oil in a Sportster. Release the lever, and the friction plates catch on each other and engage the engine to the transmission.

How do you adjust a clutch?

To adjust, simply pull up on the clutch cable and loosen the locknut and the adjuster nut slightly. Next, slowly pull up on the clutch cable again. You will feel a point where the clutch fork engages. This is where the clutch cable should be adjusted to.

How much does it cost to put new tires on a Harley?

On average, putting on new motorcycle tires, which have been bought from the same shop, should cost between $450 and $550. Putting on new tires by yourself may cost between $100 and $300 depending on the type of tires and their quality. Retreaded tires are old tires that have been used.

How to adjust the clutch on a custom 1200 Sportster?

There are only two clutch adjustment specifications for your Custom 1200 Sportster. The first is to adjust the cable lever to 1/8 inch free play. The second is to back out the clutch adjusting screw one half to one full turn. This is how you get there.

How to replace clutch cable on Harley Davidson Sportster?

How To Harley Davidson Sportster clutch cable replace and fix oil leak . – YouTube How To Harley Davidson Sportster clutch cable replace and fix oil leak . If playback doesn’t begin shortly, try restarting your device.

How to replace transmission fluid on a Harley Davidson Sportster?

Refer to the article: Harley Davidson Sportster: How to Replace Transmission Fluid for instructions on re-filling the system. Remove the six T27 Torx screws from the clutch inspection cover. Figure 1. The clutch inspection cover. Remove any clutch cable holders from the bike’s frame. These may clip onto the frame or bolt on.

How do you adjust the clutch on a Harley Davidson?

Back out the clutch adjustment screw one-half to one full turn. Put a new derby cover gasket on the inside of the derby cover so the red Harley logo on the gasket will face the clutch. Align the holes in the gasket and the cover.

There are only two clutch adjustment specifications for your Custom 1200 Sportster. The first is to adjust the cable lever to 1/8 inch free play. The second is to back out the clutch adjusting screw one half to one full turn. This is how you get there.

How To Harley Davidson Sportster clutch cable replace and fix oil leak . – YouTube How To Harley Davidson Sportster clutch cable replace and fix oil leak . If playback doesn’t begin shortly, try restarting your device.

Refer to the article: Harley Davidson Sportster: How to Replace Transmission Fluid for instructions on re-filling the system. Remove the six T27 Torx screws from the clutch inspection cover. Figure 1. The clutch inspection cover. Remove any clutch cable holders from the bike’s frame. These may clip onto the frame or bolt on.

Back out the clutch adjustment screw one-half to one full turn. Put a new derby cover gasket on the inside of the derby cover so the red Harley logo on the gasket will face the clutch. Align the holes in the gasket and the cover.